Preventive Methods in Logistics Poka-yoke and Failure Mode and Effect Analysis (fmea)
نویسنده
چکیده
Preventive methods are seldom used in logistics, although there is increasing awareness of their potential. This paper presents two examples of preventive methods currently in use, Poka-Yoke and FMEA (Failure Mode and Effect Analysis). The implementation of Poka-Yoke, the mistake proofing methodology, has been shown to drastically reduce the enormous warranty costs, including logistics costs, while FMEA, implemented for the purpose of assuring the smooth execution of industrial processes, has already been successfully applied during the early planning phase of a new packing centre under construction.
منابع مشابه
Application of Failure Mode Effect Analysis (FMEA) for Efficient and Cost-effective Manufacturing: A Case Study at Bahir Dar Textile Share Company, Ethiopia
The aim of this paper is to show the application of Failure Mode Effect Analysis (FMEA) for efficient and cost-effective manufacturing. Companies need better economic gains from enhanced production, but downtime affects this paradigm. Bair Dar Textile Share Company (BDTSC) is no exception. The looming section of the case company faces on average 38.69% of downtime from the total production time...
متن کاملDeveloping a Method for Risk Analysis in Tile and Ceramic Industry Using Failure Mode and Effects Analysis by Data Envelopment Analysis
The failure mode and effects analysis (FMEA) is a widely used analytical technique that helps to identify and reduce the risks of failure in a system, component, or process. One important issue of FMEA is the determination of the risk priorities of failure modes. Risk ranking is produced in order to prioritize the focus on each of the failure modes that are identified. In this study, we applied...
متن کاملIdentification of priorities for medication safety in the neonatal intensive care unit via failure mode and effect analysis
Prevention of medication errors in neonatal intensive care units (NICUs) is of paramount importance due to age-specific and physiological conditions of neonates. This study aimed to evaluate the risk of medication prescription and administration via failure mode and effects analysis (FMEA), which was carried out at the Research and Medical Teaching Center of Imam Reza Hospital in Mashhad, Iran....
متن کاملPoka Yoke system based on image analysis and object recognition
Poka Yoke is a method of quality management which is related to prevent faults from arising during production processes. It deals with “fail-safing” or “mistake-proofing”. The Poka-yoke concept was generated and developed by Shigeo Shingo for the Toyota Production System. Poka Yoke is used in many fields, especially in monitoring production processes. In many cases, identifying faults in a prod...
متن کاملTackling uncertainty in safety risk analysis in process systems: The case of gas pressure reduction stations
Industrial plants are subjected to very dangerous events. Therefore, it is very essential to carry out an efficient risk and safety analysis. In classical applications, risk analysis treats event probabilities as certain data, while there is much penurious knowledge and uncertainty in generic failure data that will lead to biased and inconsistent alternative estimates. Then, in order to achieve...
متن کامل